April 25, 2024

Process Example of Extracting V2O5 from Vanadium Slag in Yantie Alloy Plant

Emei ferroalloy plant

The process used for atomizing vanadium slag in Panzhihua Steel Plant is shown in Figure 1.

Figure 1 Vanadium extraction process in the ferroalloy plant

Grain size of vanadium slag

20 mesh

60 mesh

80 mesh

100 mesh

Screen residue /%

twenty three

31.2

47.9

55.8

Vanadium slag composition:

V 2 O 5

Fe

SiO 2

Al 2 O 3

content/%

15.08

44.03

11.86

3.52

1. Reagents: soda ash, Na 2 CO 3 98%; ammonium sulfate, industrial products; thenardite , Na 2 SO 4 98%; sulfuric acid, industrial products; calcium chloride, industrial products.

Second, leaching, purification: leaching and phosphorus in addition to adding CaCl 2, highlighted in 0.5 ~ 1.5kg / m³, and the solution composition shown in Table 1 in the purified wet ball.

Table 1 Liquid component (g/L) after purification of atomized vanadium slag from Panzhihua Iron and Steel Co., Ltd.

Sample number

V

P

Si

Fe

K 2 O

Na 2 O

pH value

Note

1

7.7

0.0077

0.27

0.00136

0.019

7.3

9.5

Secondary slag

3

15.7

0.0076

0.27

0.0032

0.0048

31.9

9.5

Secondary slag

Third, Shen vanadium: the equipment used is mechanical stirring tank, the speed is 16r/min, direct steam heating, first into the quantitative purification liquid, then slowly add sulfuric acid, adjust the pH to 2 ~ 3 and then add ammonium sulfate, steam heating To 85 ° C, 60 min, the sulfuric acid addition coefficient is 1 ~ 1.3. The vanadium end point is controlled in the supernatant containing vanadium below 0.1g/L. The vanadium precipitation rate is 99%, and the ammonium vanadate fuse contains V 2 O 5 98% or more.

Since the ammonium polyvanadate precipitate entrains about 50% of free water, it should be washed with 1% to 2% ammonium sulfate solution to remove Na 2 O in free water.

4. Deamination and melting of ammonium polyvanadate: The melting is carried out in a 12 m3 water-cooled melting furnace. Coal for fuel gas, a first thermal decomposition stage 600 ℃, the second stage is 800 ~ 900 ℃. The composition of the V 2 O 5 fuse is shown in Table 2.

Table 2 Composition of V 2 O 5 Fuses (%)

Stove number

V 2 O 5

SiO 2

Fe

P

S

As

K 2 O

Na 2 O

3

98.87

0.275

0.269

0.0274

0.0163

0.00185

0.12

0.96

72

99.5

0.15

0.197

0.0181

0.0059

0.055

0.389

OEM Exhaust Headers

 

We provide OEM Exhaust Headers according to customers` drawings or prototypes

We make many kinds of stamping and tubular exhaust headers.

Our products are developed and made according to customers` drawings and samples,

and we design and make tooling accordingly.

We have the most advanced equipments and have been providing professional OEM production services on tubular welding products for our oversea customers for years.

Eliminate backpressure and increase horsepower, we are the industry`s finest selection of aftermarket or performance exhaust headers for your engines.

We are a manufacturer that can provide the end-to-end Exhaust System or its components for the motorized vehicles. We have extensive expertise and experience in making tooling as well as welding, polishing, pipe bending, etc. And we are very proud of being one of the few factories in China that can manufacture the latest exhaust system as we have a complete line of modern equipment and a very capable team of factory staffs in our plant.

OEM Exhaust Header

Oem Exhaust Header,Custom Exhaust Headers,Stainless Steel Exhaust Header,Exhaust Muffler Header

JINING FAREAST LIANGFEI CONVERTER & MUFFLER CO. LTD , https://www.liangfeiexhaust.com