†The Rising Importance of Natural Gas in the U.S. Energy Mix With over 7,000 power plants operating across the United States, the energy landscape is constantly evolving. One of the most notable trends in recent years has been the rapid increase in natural gas power plants. In 1993, only 13% of electricity came from natural gas, but that number is expected to jump to 30% by 2030. This shift is driven by a combination of factors: increased availability of natural gas, a stronger focus on reducing emissions, and the relatively fast construction timelines for these facilities. Natural gas is seen as a cleaner alternative to coal, emitting significantly less sulfur dioxide and carbon dioxide. As a result, many energy companies are turning to natural gas as a more sustainable option for power generation. However, even with this clean image, infrastructure such as concrete pedestals still requires regular maintenance and repair to ensure long-term stability and safety. Fixing Corroded Concrete Pedestals at a Southwest Natural Gas Plant In a natural gas facility located in the southwestern U.S., several concrete pedestals support key power-generating equipment. Over time, some of these pedestals developed small cracks, which were worsened by heat and steam from damaged valves above them. As the cracks expanded, they exposed the internal rebar to corrosion, leading to further structural degradation and concrete loss. The deteriorating condition of the pedestals posed a serious risk to the integrity of the entire structure. To address the issue, the plant’s team used HJ3's CarbonSealâ„¢ pedestal repair kit. The staff received thorough training to perform the repairs themselves, ensuring the process was both efficient and effective. The repair process started with surface preparation—removing loose and flaking concrete, grinding down old paint, and creating a smooth base. Areas with missing concrete were filled with cementitious grout, and any remaining cracks were injected. A special primer was applied before installing carbon fiber fabric soaked in a high-performance resin. Finally, a chemical-resistant topcoat was added for long-term protection without the need for frequent maintenance. Compared to traditional concrete patching, the CarbonSealâ„¢ system offers a much longer-lasting solution. While conventional methods might require repairs every 1–2 years, this system can last up to 20 years. The project saved the client $150,000 and prevented over 1,000 lbs of concrete and steel from going to landfills. It also conserved 30,000 gallons of water and reduced downtime by nearly a month compared to replacing the pedestals entirely. Additionally, the process saved 3,000 kWh of energy and one ton of CO2 emissions. If your facility has cracked or corroded concrete pedestals, consider using advanced solutions like HJ3’s CarbonSealâ„¢ system. It’s a smart, cost-effective, and environmentally friendly choice for long-term structural integrity. †††â€
HP
Non Cracked Overlay Plate is a ground, non-stick surface produced to minimize
or eliminate material adhering to the surface.
The
low coefficient of friction allows for reduced sticking or carryback in a
variety of application such as chutes, hoppers, and mobile equipment and truck
box liners.
Besides
this grade plate, HP Wear Resistant Group offers various products of wear
plates namely Cr-Carbide Weld Clad Plates, Smooth Surface CCO plate, Heat
Treated Wear Plates (AR Plate or Q&T Steel), Casting Plates, Tungsten
Carbide Coated Plates in various grade and multiple size options. Composite
Wear Plate is a bi-metal plate consisting of a low carbon or alloyed steel base
plate and a layer of wear resistant deposit.
The
low carbon steel base plate enables the plate to be welded, bolted or studded
to existing structures, while the hard facing provides the premier
wear-resistant surface capable of working in all applicable service conditions
at either ambient or elevated temperatures.
Due
to its excellent properties, HP Wear Plates work for long-lasting service life
and superb performance, which are well applied to the industries like Cement
Plant, Steel Mill, Mining Site, Power Generation, Construction, etc-anywhere
need combat with abrasion.
Industrial Applications
Mining, Cement and Brick
Dozer Moldboards. Shovel
Liners. Chute Liners. Dragline Buckets. Classifier Screens. Mine and Quarry
Skips. Pug Mill Paddles. Compactor Rollers. Bucket Lips. Dipper Buckets. Ore
Cars. Ore Scrapers. Dump Truck Body Beds. Loaders and High Lifts. Skid
Plates.
Steel Mills
Blast Furnace. Coke Oven and
Sinter Plants. Skip Car Liners. Sinter Breakers. Ore Bucket Liners. Receiving
Hoppers. Grizzly Bars. Feeder Bins. Conveyor Buckets. Chutes. Spiked Roll
Crushers.
Power Plants
Pulveriser Mills. Cyclones.
Receiving Hoppers. Liner Plates. Coal Handling Systems. Coal Buckets.
Conveyors. Fan Blades and Housings.
General Industry
Grain Chutes. Rub Bars for
Conveyor Chains. Agitator Paddles. Dredge Pump Liners. Grit Blast Liners.
Centrifugal Pump Liners. Mower Skid Plates.
The mechanically strong
interface between the alloy and steel backing is clearly depicted in this
cross sectional photograph of Wear Plate.
Non Cracked Overlay Plate,Smooth Hardfacing Wear Plate,Cement Vertial Mill Wear Plate,Composite Wear Plate HuiFeng Wear Resistant Group , https://www.hpwearsolution.com
